My contact person
igus® (India) Pvt. Ltd.

36/1, Sy No. 17/3, NCPR Layout, Euro School Road,

Dodda Nekkundi Indl Area, 2nd Stage, Mahadevapura Post,

Bangalore- 560048

+91 80 45127800
+91 80 45127802

Resistant to dirt & vibration ... for the concrete industry

cement  

e-chain systems® made from tribo-optimised plastics …

Corrosion-free: for use in heavy contamination with dirt, mud, water, snow and ice

Light-weight: plastic is up to 50% lighter than steel

Strong: fill weights up to 600 kg/m

Simple assembly: no special tools required, can be assembled with just a screwdriver

Highly flexible chainflex® cables …


1,040 cable types from stock, delivery within 24-48 hours*. Reduce your warehousing and logistical costs.

No surcharges, no minimum order quantities; you only order and pay for what you require.

Cost down ... Life up!


A flexible and reliable energy supply system for cement plants with igus® energy chains

Reducing maintenance time is vital for cement plant operators. igus® e-chain systems® work reliably even in harsh environments for long periods and can off er substantial savings
 
With igus® e-chains®, our engineers have helped implement many energy supply applications in cement plants all over the world. Using our long experience, we are able to off er customised solutions for existing plants, taking full advantage of the features off ered by igus® e-chains®.
 

Space saving, cost-effective solutions through intelligent project design and modular igus® e-chain system® toolkit


igus® energy chains and cables have been tested for millions of cycles in our laboratory.


Energy supply systems, from design and assembly through to turnkey installation and commissioning


Reduce drive force and increase the service life of e-chain systems® using the igus® rol e-chain system®.


Warranty period can be extended with an igus® maintenance contract.

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Demag Cranes & Components
Travel length: 21.3 m / 52 m
Speed: 1.33 m/s
e-chain®:
5050R.27.300.S10.0 (trolley)/
5050R.35.350.S10.0 (crane)

 

Reduce downtime with igus® readychains®. With igus® readychains® you get a complete system solution from a single supplier. Save costs, time and effort.

e-chain  

Benefits

Reduce maintenance

Reduce required drive force by up to 75%

Space saving

Add or remove your cables quickly and easily

High protection from water, oil, lubricants, grease

High resistance to dirt and abrasion

e-chain  

8 advantages of the igus® rol e-chain®:

Reduce required drive force to less than 25%

e-chain® rollers with stainless steel roller bearings

Travel lengths over 800m

Speeds over 600m/min

Different types of rollers for an optimal solution

Smooth rolling for applications with high dirt levels

Ready for quick installation; complete with pre-fitted cables and hoses, and connectors too where required

igus® system guaranteed to match the igus® readychain® (sapplication dependant)

Installation  

Make it easy ... igus® installation service:

We‘ll analyse your system requirements and design, deliver and install igus® readychain® system onto your equipment:

Assessment of the environment and your requirements by our igus® specialists

Preparation of an offer with a fixed price

Professional assembly by our specialist installers

Installation included, all from a single source

high load  

Also…

Discover our wide range of polymer plain bearings, maintanance free and made for high loads – iglidur® Q2 bearing.

Waste incineration plant

Waste incineration plantTravel length: 52m
Speed: 1.33m/sec
e-chain®: 5050RHD.32.350.S10.0.E
chainflex® cables: CF5, CF30, CF31, CF11

 
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Composting plantTravel length:186m
Speed: 0.17m/sec
e-chain®: 5050R.40.300.S10.0.E
chainflex® cables: CF9, CF11

 
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Composting plantTravel length: 148.8m
Speed: 0.2m/sec
e-chain®: 5050CR.35.300.H20.0.E
chainflex® cables: CF9/CFBUS/CFPE

 

vibration …

Strong, reliable energy supplies

igus® chainflex® cables …

igus® chainflex® cables for e-chains®

igus® readychain® …

Pre-assembled e-chain systems® to your specifications
system E4.1

e.g.: system E4.1 - up to 350 mm inner height and 600 kg/m fill weight

 
CF340

chainflex® CF340 motor cable TPE for heavy duty applications

 
readychain® Basic

readychain® basic Simple customized e-chain systems® including fitted cables

 
Rol E-Chain

e.g.: rol e-chain®: for longer lifetime in dust

 
CF11

chainflex® CF11 data cable TPE for heavy duty applications

 
readychain® standard

readychain® standard Assembled e-chain systems® with fitted cables and connectors, labelled and with defined tail lengths

 
E4 5050AX

e.g.: E4 5050AX: special series for applications in fine dust areas

 
CF9

chainflex® CF9 control cable TPE for heavy duty applications

 

readychain® premium

readychain® premium Complex customized e-chain system® including cables, connectors, mounting brackets, fi ttings and steelwork

 
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CFLG.G

chainflex® CFLG.G fiber optic cable TPE for heavy duty applications

 
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Application examples cement plants

Concrete pipe cutter

Concrete cutting machine in extremely heavy-duty operation since three years free of maintenance.

Concrete pipe cutter    

Concrete machines

Replacement of metal bearings in concrete drilling and concrete sawing machines.

Concrete machines    

Concrete production

No more short circuits for demanding logistics tasks.

Concrete production    

Concrete manufacturing

chainflex® control cables significantly reduce the failure rate of the machine in the concrete factory.

Concrete manufacturing    

Porous concrete hardening

Reliable process control in adverse environmental conditions, such as dust, rust and moisture.

Porous concrete hardening    

Tile factories

Extreme stressing from tile dus in the building material industry.

Tile factories    

Lignite quarrying

The wagon makes a 180° turn and empties into the coal bunker. The energy chain secures the energy supply of the rotating device.

Lignite quarrying    

Composting plant

Heat, abrasive dirt, high atmospheric moisture: These are only some of the ambient conditions in a composting plant.

Composting plant    

Waste incineration plant

Safe application of e-chains® in waste incineration plant

Waste incineration plant    

Heavy Duty applications

Examples for the use of igus® e-chain systems® in cranes.

Heavy Duty applications    

Stone industry

igubal® pillow block bearing in the stone industry.

Stone industry    

Road construction

An asphalt finisher applies hot and cold bitumen mixtures. The e-chain® supplies the front area of the vehicle and is exposed to extreme dirt.

Road construction    

Thermal application

igus® roller chain in power plant application: Strong dust, application of the chains in trolley and crane, the crane drive arranged in the opposite direction.

Thermal application    

Coke oven

This system feeds coal to the compressor of a coke oven.

Coke oven    

Bucket wheel reclaimer

This bucket wheel reclaimer, which is used in a port, also has to be equipped with an energy supply that can cope with a circular movement of 360°.

Bucket wheel reclaimer    

Bucket wheel stacker

This contribution also concerns a circular application that has been designed with an igus® energy chain with rearward bending radius.

Bucket wheel stacker    

Ship-to-shore-crane

This ship-to-shore crane can not only lift the container and set it down again, the whole crane girder can be moved vertically

Ship-to-shore-crane    

Handling facility

Cole is transported in this handling facility over a distance of 200 meters.

Handling facility    

Waste incineration plant

Application of e-chains® in waste incineration plants: Strong dirt with high metal content and 300,000 t waste every year.

Waste incineration plant    

Bulkhandling Cranes applications

igus® applications and references with bulkhandling cranes.

Bulkhandling Cranes applications