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Energy chain news
Improve what moves ... moving energy made easy
We at igus specialise in wear-resistant, lubrication-free and low-maintenance components made of high-performance plastics for moving applications of all kinds. Every year, we introduce a large number of new innovative products that ensure the considerable, steady growth and sustainable corporate success of igus SE & Co. KG. The focus of these many new products and product range additions is particularly on specific applications that we can improve technically and/or solve more cost-effectively, true to our slogan "Tech up, cost down". In addition to concrete, tested new products, we also regularly present design studies, i.e. ideas that have been moulded into initial drafts in order to sound out market potential. Here, too, there is usually already a specific challenge/application in the background.
What you will find on this page:
Top highlights
Components for battery production
Next level battery manufacturing - particle-free. Lubrication-free. IPA-approved
The production of high-performance batteries requires highly automated production lines with special chemicals and dry cleanrooms that place the highest demands on energy chains, bearing points and cables. As lubricants can change their specifications under these conditions and cause maintenance work and downtime, the use of lubrication-free components is essential.
The solution: Our lubrication-free and maintenance-free components, such as plain bearing and linear technology as well as energy chains and cables.
Solutions for standard energy chains
e-spin for the E4Q family
Constant tethering height and smooth running
With the e-spin, we are expanding the E4Q family with a quiet and safe guide for long travels of up to approx. 30m - without a guide trough. Smooth, safe running over any travel length. Standardised connection height for all axis lengths reduces versions, design effort and assembly time.
Extender crossbar clip for E2(i).26/ E2(i).38 / E2(i).48 series
Optimum hose guidance
To extend the inner height and for guiding oversized hoses. The extender crossbar clip can also be retrofitted to existing applications if required.
Damper clip for series E2i.26
Simple and cost-effective quiet operation
For sound reduction in unsupported applications. The damper clip can also be retrofitted to existing applications.
Energy chain series YRA
Easy to upgrade: YE chains now swarf-resistant with aluminium lids
The YE series can now also be fitted with aluminium lids. Widths start from 100mm inner width and can be adjusted in one millimetre increments. The aluminium lids ensure a very tight overlap and prevent the ingress of particles.
Cleanroom solutions
e-skin soft ESD
A global leader and pioneer in battery production: e-skin soft ESD, certified according to ISO Class 1
The tried-and-tested e-skin soft is now available in sizes 20, 24, 28.068 and 40 in dissipative material. This prevents the formation of electrostatic fields and the abrupt discharge caused by the movement of the black e-skin soft due to the material. The e-skin soft ESD is suitable for the highest cleanroom classes and requires very little installation space. It has a self-supporting function and a closed design.
e-skin flat ESD
A global leader and pioneer in battery production: e-skin flat ESD, certified according to ISO Class 1
New black e-skin flat in size SKF12, available in two versions: an openable version and a fully closed version. Conductivity prevents electrostatic fields and abrupt discharges caused by e-skin flat movement.
e-skin flat multi pods
Modularity for small spaces
Various multipods of the e-skin flat can save up to 17% of installation space. SKF12C size multipods of 2 to 6 allow a saving of 17% in the installation space depth of the mounting brackets. With the new sizes, the proven igus quality can be utilised in existing applications. In combination with the Single Pod modular system, all accessories, such as the support chains, can also be used.
SKF.S.10.100.01.0 e-skin flat with support chain for the e-skin flat system
More stability, easier to assemble
A radius of 100mm has been added to the new two-part e-skin flat with support chain range. Both two-part e-skin flat with support chain designs of the e-skin flat system (radius 100mm) use clevis pins to meet increasing application conditions. They are also easier to extend and shorten. The e-skin flat with support chain is guided in the e-skin® flat POD SKF12C and can be integrated into the existing structure of the mounting brackets, where they provide greater stability.
e-skin flat layer holder new in two sizes and with all-round guide
Straight run guaranteed
The layer holder ensures straight guidance of several layers of e-skin® flat, even in the case of very long unsupported lengths. In this way, the e-skin flat layers lie strongly on top of each other and can utilise the unsupported specifications of the support chains, even if these are not present in every layer. The layer holder has no influence on the cleanroom class and is available immediately.
Special solutions
e-tract AC horizontal
Overhead charging cable management for AC charging points
The e-tract AC horizontal is an electrically powered, ceiling-mounted or truss-mounted cable management system for AC charging points. It enables the charging cable to be extended and retracted automatically, thereby reducing the space required, the mechanical stress on the charging cable and the risks posed by charging cables lying around.
e-tract mini cable retraction system
Convenient cable retraction in confined spaces
The e-tract mini is a small, linear retraction module with stepless cable locking. Compact type, defined bend radius and economical construction with standard parts.
tri-spool for crane systems and handling equipment
Move heavy loads safely and quickly in confined spaces
The tri-spool can run many different cables in a very small space. The system combines two different energy supply systems: A triflex R e-chain is guided by a roller and ensures that the energy supply system is always exactly the right length and tension thanks to an integrated retaining spring. In the home position, the e-chain is completely rolled up to save space. The twisterband connects the roller with the shaft end block, serving as an interface to the supply side cables.
e-spool shore power
The slip ring-free cable feed system
The e-spool shore power is a motorised cable drum for unwinding 1-4 cables that are suitable for use in high or low voltage shore power connections. Direct, uninterrupted cable guide from the switch cabinet to the connector. Insensitive to seawater, cold, heat and vibration.
plane-chain 2.0 guide trough
High speed over long distances
Guide trough for side-mounted gliding energy chains on travels of up to 100 metres. Thanks to the design of the guide channels, speeds of up to 10m/s and running performances of over 200,000km are possible. Further advantages are the flat design, the simple assembly and the smooth running of the system.
Digital configurators
Design tips and white papers
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